I want something other than round challenge coins. Is that possible?
By the ChallengeCoins4Less Team Updated June 2026
Quick answer
Yes—challenge coins don’t have to be round. Because every coin we make is custom , we can produce almost any shape, from state outlines to vehicles like aircraft. Custom-shaped coins are measured at their widest points and custom-cut from metal blanks, so sizing and pricing differ from standard round coins—and every shape needs a custom quote.
Of course! Since all our products are custom, that means their shape can be too. We’re a full-service promotional product company that does custom metalwork well beyond just coins, so we love taking on creative orders that push the envelope and get our craftspeople excited.
What custom coin shapes can you make?
Almost any shape. Because every coin is custom, your design isn’t limited to a circle—we can cut coins into state outlines , vehicles , logos , badges, emblems, mascots, letters, and numbers. We’ve minted coins in all shapes and sizes, from a long, thin bust of the state of Tennessee to a near picture-perfect recreation of an F-35 cast in gold. Whatever wacky idea you have, our experienced salespeople can confirm whether it’s possible to manufacture.
Round vs. custom-shaped coins: what’s different?
| Factor | Round coin | Custom-shaped coin |
|---|---|---|
| Measurement | The same width in any direction (e.g., 2" across) | Measured between the widest points (tip-to-tail or wing-to-wing) |
| Pricing | Standard published rates | Custom-quoted by size and shape |
| Production | Struck from standard blanks | Custom-cut from larger metal blanks |
| Design freedom | A classic circle | Almost any outline—states, vehicles, logos, emblems |
| Best for | Traditional, timeless looks | Standout, conversation-piece designs |
How are custom-shaped coins sized and priced?
Custom-shaped coins are measured between their widest points, so sizing—and therefore pricing—differs from our standard round-coin rates. A 2" round coin measures 2" any way across, but a coin shaped like an aircraft may be measured from tip to tail, wing to wing, or diagonally across the body. We measure the widest points because your coins are custom-cut from metal blanks that are at least that big. Order a 1.5" custom-shaped jet coin and you may be disappointed to receive what look like planes for ants.
A few tips before you design an out-of-the-box coin:
- Size is measured at the widest points, so account for the full footprint of your shape.
- Pricing is custom-quoted by size and shape rather than our standard rates.
- Make sure the shape has enough space to logically include the rest of your design.
- Avoid long, thin outlines that leave little room for detail.
Are there shapes you can’t make?
Not every shape is easy to manufacture. While we boast about our Tennessee-shaped coin, that order was extremely tricky due to its long, thin outline. Even at 3" long, the actual “meat” of the state was barely 1" wide and didn’t leave much room for other design elements. If your shape is very narrow or intricate, make sure it still has enough space to logically include the rest of your design.
How do I order a custom-shaped coin?
If you’re ever unsure or have questions about the validity of your design, always ask a sales rep. We’ve been doing this a long time and are in constant communication with our factory, so we have a pretty good idea of what will fly and what won’t. Because custom shapes fall outside our standard offerings, we’ll custom-quote your order, and we can double-check with our production team for a final call on whether your coins are producible or need adjustments to manufacture. Ready to start? Request a free quote with your shape idea and we’ll take it from there.
Support Topics
Design